EP Plastic Self-lubricating Bearings

EPG Plastic Bearings Applications ace high loads. As the perfect combination of fiber-reinforced and lubricating materials, it can be widely applied at 130 degrees.
1: continuous use temperature: -40 ℃ ~ + 130 ℃;
2: For high loads, common good;
3: Suitable for dry running, maintenance-free;
4: for different shaft materials;
5: for rotating, oscillating motion;
6: Anti-dust ability.

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PV Value of Bearings

The max PV value of the EPG series bearing is 0.5N/mm2*m/s which detemines the load capacity of bearing is inversely proportional to the speed. Please refer to the chare for more detailed information (Graph EPG-1).

The Relation of Load,Speed and Temperature

EPG allows the max static load of 80Mpa, The max compressive deformation rate under the max load is listed in Graph EPG-2; The actual load capaxity of bearing is slightly less than 80Mpa, The bearing load is variable against the speed and temperature, Fast speed( Vmax: 1.0m/s) results into higher temperture(Tmax: 130℃) which decreases the load capacity of the bearing. Please refer to the Graph EPG-3 for such variation.

Friction Factor

The friction factor of the sliding bearings is relatixe to the bearing load, operation speed and the roughness of the shaft material. EPG Bearing Friction factor decreased along with the increasing of the loading( See Graph EPG-5) and increased along with the increasing of the operation speed(See Graph EPG-4). The above feature induces the EPG material is applicable for the high load and low speed operation while too smooth and too rough surface may result into the increasing of friction factor. The recommended surface roughness of EPG is Ra0.5~ Ra0.8(See Graph EPG)

EPG Dry Grease Oil Water
Friction coefficient μ 0.08~0.18 0.09 0.04 0.04
Wearing and shaft material

Test of the bearing against various shaft materials shows that the material EPG features the best performance where the shaft material is carbon steel and hard chrome steel under low loading. (See Graph EPG-7 and Graph EPG-8). Therefore, the higher the load is, the more critical the hardness of the hardness of the shaft will have to be. The softer shaft will be worn off sooner and as a resuit, the bearing wearing will be increased. But when the loading is increased over 2MPa, the wearing of the bearing will be better along with the increasing of the shaft hardness.
Refer to Graph EPG-8. It shows that the material EPG is better under the oscillation operation comparing with the rotation operation. Under the same condition, the wearing feature of the oscillation operation is much better than that of rotation operation. This feature is sharply improved under higher loading.

Chemical Resistance

EPG is good at chemical resistance against mild base, weak acidic medium and various kinds of lubricants.

Water Absorbability

The water absorb rate of EPG is 0.7% under the atmospheric pressure while it is 4.0% when the material is immerged into water. The application environment has to be considered because of its water absorb properties.

UV Resistance

EPG can maintain its color unchanged when it is exposed into the UV ray. The material performance stays stable.

Bearing Installation

The Interfit Tolerance

d mm² Tolerance after fit E10 Fit Housing H7 Fit Shaft h9
>0~3 +0.014~+0.054 0~+0.010 0~-0.025
>3~6 +0.020~+0.068 0~+0.012 0~-0.030
>6~10 +0.025~+0.083 0~+0.015 0~-0.036
>10~18 +0.032~+0.102 0~+0.018 0~-0.043
>18~30 +0.040~+0.124 0~+0.021 0~-0.052
>30~50 +0.050~+0.150 0~+0.025 0~-0.062
>50~80 +0.060~+0.180 0~+0.030 0~-0.074
>80~120 +0.072~+0.212 0~+0.035 0~-0.087
>120~180 +0.085~+0.245 0~+0.040 0~-0.100

Material

Material Properties Table
Common Capability Unit EPG Testing Method
Density g/cm³ 1.46  
Color   Dark grey  
Max.water absorption,23℃/ 50% [%weight] 0.7 DIN 53495
Max.water absorption [%weight] <4  
Dynamic friction /steel μ 0.08-0.18  
Max.PV(dry) MPa•m/s 0.5  
Mechanical behavior
E-module MPa 7,800 DIN 53457
Tensile strength,20℃ MPa 200 DIN 53452
Compressive strength MPa 80  
Max.static pressure of the surface,20℃ MPa 80  
Shore D hardness   112 DIN 53505
Physical and thermal properties
Continuous work tempreature +130  
short-time work tempreature +220  
Minimum operating temperature -40  
Thermal conductivity W/m•K 0.25 ASTM C 177
Thermal expansion,23℃ K 9 DIN 53752
Conductive propertiesK-1•10-5
Volume resisticity Ωcm >1013 DIN IEC 93
Surface resisticity Ω >1011 DIN 53482

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